painter with a hardhat

ANSI/ISEA Releases New Bump Cap Safety Standard

by with No Comment Head ProtectionOSHA / ANSI

On January 15, 2025, ANSI/ISEA announced a new standard for bump caps, offering much-needed guidance for manufacturers and end-users. Bump caps are widely used in low-risk environments such as food service, transportation, and material handling. This new standard aims to enhance safety and provide clarity on protection levels, ensuring workers have access to reliable head protection.

Why Bump Caps Matter

While bump caps are designed for low-risk environments, “low risk” does not mean “no risk.” According to the Bureau of Labor Statistics (BLS), head injuries account for approximately 78,000 incidents requiring at least one day away from work annually in the private sector. Bump caps serve as a critical line of defense against many of these preventable head injuries.

Before this standard, there was no U.S. benchmark for bump cap safety. With the new guidance in place, manufacturers can ensure their products meet consistent safety criteria, and employers can confidently select bump caps that provide appropriate protection for their teams.

The New Standard: Key Highlights

The ANSI/ISEA bump cap standard introduces two classifications, each tested for specific penetration and force transmission levels:

  1. Level 1 Protection:
    • Tested for penetration at the apex.
    • Force transmission equivalent to 7.5 J at a single point on the front and a single point on the back of the crown.
  2. Level 2 Protection:
    • Tested for penetration at the apex.
    • Force transmission equivalent to 12.5 J at two points on the front and two points on the back of the crown.

Key Differences Between Bump Caps and Hard Hats

It’s important to understand how bump caps differ from hard hats:

  • Impact Protection: Hard hats are engineered for high-impact environments, offering protection against falling objects and heavy blows. Bump caps, on the other hand, provide lighter protection suitable for lower-risk scenarios.
  • Comfort: Bump caps are lighter and designed for prolonged wear, making them ideal for jobs where comfort and mobility are key.
  • Applications: While hard hats are necessary for high-risk environments like construction sites, bump caps are best suited for low-risk industries such as food service or transportation.

The Bottom Line

The introduction of this new standard is a significant step forward in workplace safety, providing much-needed guidance for bump cap manufacturing and use. With clear classifications and protection benchmarks, both employers and workers can feel confident in their choice of head protection.

At Safetyvibes, we’re here to help you navigate the latest safety standards and ensure your team has access to the best protective equipment available.

Browse our head protection HERE.

Untitled design (1)

Head Protection: Traumatic Brain Injury

by with No Comment Head Protection

A Traumatic Brain Injury (TBI) occurs when an external force—such as a blow, fall, or collision—damages the brain, affecting how it functions. TBIs can vary in severity, ranging from mild concussions to severe, life-threatening injuries. The nature of the damage can be immediate (primary) or may worsen over time (secondary), making quick medical attention essential.

Types of TBI

  1. Mild TBI (Concussion): The most common type of brain injury, often resulting from a minor blow to the head. While mild TBIs are typically less severe, they can still have lasting effects on a person’s cognitive and physical health.
  2. Moderate TBI: This type of injury causes more significant symptoms, including confusion, dizziness, and memory problems. The effects can last for weeks or months.
  3. Severe TBI: Severe TBIs result from significant trauma and can lead to permanent brain damage, coma, or even death.

Primary vs. Secondary Damage

  • Primary Damage: Occurs immediately after the injury, such as bruising or bleeding within the brain.
  • Secondary Damage: Can develop over hours, days, or weeks as the brain swells, leading to further damage that can be more difficult to treat.

Symptoms of Traumatic Brain Injury

The symptoms of TBI can vary depending on the severity of the injury and can affect both physical and cognitive functions. It’s important to recognize these symptoms as they may indicate a need for immediate medical attention.

Physical Symptoms

  • Headache: Often the first and most common symptom.
  • Convulsions or Seizures: Can occur with moderate or severe TBIs.
  • Blurred or Double Vision: A result of the brain’s visual processing being impacted.
  • Unequal Pupil Size: A sign of neurological distress.
  • Clear Fluid from Nose or Ears: Indicates possible brain trauma, such as a skull fracture.
  • Nausea and Vomiting: Often linked with a concussion or more severe TBI.
  • Slurred Speech: A symptom of more significant brain damage.
  • Weakness in Limbs or Face: Indicates brain injury affecting motor control.
  • Loss of Balance: A common result of head trauma.
  • Ringing in the Ears: A sign that the auditory nerves have been affected.
  • Unexplained Bad Taste: May indicate a TBI affecting brain functions related to taste.
  • Sensitivity to Light or Sound: Often associated with concussions.

Cognitive and Behavioral Symptoms

  • Loss of Consciousness: From a few seconds to several hours.
  • Confusion or Disorientation: Common after a blow to the head.
  • Memory or Concentration Issues: Difficulty recalling information or focusing.
  • Sleep Pattern Changes: Difficulty falling asleep, sleeping too much, or experiencing disturbed sleep.
  • Frustration or Irritability: Emotional shifts following a TBI.
  • Anxiety or Depression: Psychological effects that can develop following a brain injury.

Why Head Protection is Critical

The most effective way to prevent TBIs in industrial environments is through the use of proper head protection, such as hard hats or helmets. These protective devices are designed to absorb and dissipate the impact of a blow, reducing the risk of brain injury. Here are key reasons why head protection is crucial:

  1. Preventing Direct Impact: A hard hat can shield the head from falling objects or equipment, which are common causes of TBIs in industrial workplaces.
  2. Reducing Impact Force: Helmets and hard hats are specifically designed to absorb the force of an impact, minimizing the force that reaches the skull and brain.
  3. Protection in Hazardous Environments: In environments where slips, trips, and falls are common, hard hats provide an essential layer of protection against head injuries that may result from losing balance or falling.
  4. Compliance with Safety Regulations: Wearing head protection is a requirement in many industries, and following safety protocols helps ensure worker well-being and adherence to Occupational Safety and Health Administration (OSHA) standards.

Traumatic Brain Injuries are serious and potentially life-altering incidents that can occur in a fraction of a second. With falls and falling objects being leading causes of injuries in industrial environments, ensuring that workers wear appropriate head protection is critical. The right helmet or hard hat can significantly reduce the risk of TBI, preventing not only immediate physical harm but also long-term cognitive and behavioral consequences. By prioritizing safety equipment and awareness, industries can reduce the frequency of TBIs and protect their most valuable asset—their workforce.

HARDHATS ON A LEDGE ON A CONSTRUCTION SITE

OSHA Personnel Switch to Safety Helmets

by with No Comment Head ProtectionOSHA / ANSI

The U.S. Department of Labor’s Occupational Safety and Health Administration (OSHA) made an important announcement in December 2023 regarding worker safety . All OSHA staff members are now required to switch from a traditional hardhat to modern Safety Helmets while onsite (1). This change aligns with the industry-wide trend of replacing traditional Type I hardhats with Type II Safety Helmets, which offer superior protection (2).

OSHA released a Safety Bulletin in November 2023 on Head Protection detailing the important differences between hardhats and safety helmets. OSHA cites recent research that has shown that most onsite deaths are caused by head trauma (1). Hardhats, usually associated with the ANSI type I for head protection, have been commonly used on worksites but only offer protection from impact on the top of the head. Safety Helmets, usually the ANSI Type II, provide not only top protection but also added protection for the sides of the head. There is an optional chin strap, ensuring that the helmet remain secure. It’s becoming increasingly clear that in order to mitigate the huge risk of head trauma, traditional hardhats are simply not enough. The safety helmets simply offer more, much needed protection. The recent research on head trauma onsite prompted major general contractors, like Clark Construction, to mandate Type II Safety Helmet use back in 2022 (2). OSHA appears to be following suit.

Although wearing a Type II Safety Helmet is not currently an OSHA requirement, they strongly recommended safety helmets for people working in the construction, oil and gas industries; in high-temperature, specialized work and low-risk environments; when performing tasks involving electrical work and working from heights; and when required by regulations or industry standards (3).

This policy change set forth by OSHA for their own staff, and recommendations across industries, sends a strong message. It highlights the importance of advanced safety measures and demonstrates alignment with industry leaders. Does this mean that a concrete OSHA law change for industry is on the horizon? It’s unclear. However, the research and industry leaders are very clear: Type II Safety Helmets should be the safety standard industry-wide.

Browse our head protection here.

Browse our safety helmets here.

  1.  https://www.osha.gov/news/newsreleases
  2. https://www.clarkconstruction.com/news/clark-require-trade-contractors-switch-hard-hats-safety-helmet
  3. https://www.osha.gov/sites/default/files/publications/safety_helmet_shib.pdf
A wall of hardhats that are different colors, white, yellow, blue and red

Head Protection: ANSI Standards

by with No Comment Head Protection

When it comes to head protection, ANSI and OSHA team up to keep you safe.

OSHA mandates that head protection meet ANSI standard Z89.1-2014.

This standard establishes type: where the helmet has been tested for impact. class: whether the helmet provides protection against electrical hazards. and the temperatures that the helmet can function at.

  • Type I: Provide impact protection from the top of the head. (1) 
  • Type II: If you want complete 360-degree protection, go for a Type II. They’re tested to protect against your top, sides, and front covered. (1) 
  • Class G: provides some electrical hazard protection, can withstand up to 2,200 volts of electrical charge. (1) 
  • Class E: provides the most electrical protection, can handle up to 20,000 volts of electrical charge. (1) 
  • Class C: No electrical protection, so be cautious! (1) 

And what about extreme temperatures? ANSI covers that as well.

  • Basic temperatures from -18°C to 49°C: No special markings required. (1)  
  • Low temperatures down to -30°C: Look for the “LT” label on the helmet. (1) 
  • High temperatures up to 60°C: Check for the “HT” label. (1) 

OSHA offers some best practices when it comes to head protection: (2)  

  • Always wear your headgear with the bill facing forward.
  • Make sure it fits properly and doesn’t cause any discomfort. 
  • Inspect your hardhat daily for any signs of damage. 
  • Stickers are okay if approved by the manufacturer, but they shouldn’t hide any defects. 
  • Keep your hardhat away from direct sunlight when not in use. 
  • If your hardhat is damaged or shows any defects, replace it immediately. 
  • Even if there’s no visible damage, any hardhat that has been impacted should be replaced. 
  • Liners can keep you cozy in chilly conditions while sweat bands and cooling towel inserts can help in the heat.

 Bonus tip: Many worksites use color-coded hardhats to easily identify different roles on site. Spot your manager, inspector, or engineer at a glance! 

To learn more about head protection, visit our related blog here.  

To learn more about hardhat accessories, click here!  

  1. https://ohsonline.com/Articles/2019/04/16/Choosing-a-Hard-Hat.aspx 
  1. https://www.natlenvtrainers.com/blog/article/osha-head-protection-guidelines 
yellow hardhat on a free stump with earmuffs on top of the hat

Hardhat Accessories: A Guide

by with No Comment Head Protection

Welcome to the Guide to HARDHAT ACCESSORIES – your one-stop shop for all things hardhat-related! We know that safety is a top priority, which is why we’re here to help you find the perfect accessories to enhance your hardhat experience. 

First up, we have sweatbands. Say goodbye to that uncomfortable, sweaty feeling with these handy attachments that absorb sweat and improve comfort. 

Now, let’s talk about staying warm in cold environments. We get it, sometimes you just need a little extra warmth. But don’t compromise the fit of your hardhat with any old beanie or cap. Stick to compatible liners or flat top beanies for maximum coziness without sacrificing safety. 

Summer’s here and the sun is blazing. Don’t worry, we’ve got you covered. Literally.  Visors, brims, and flaps are the perfect additions to keep you safe and cool in those scorching temperatures. Stay protected and beat the heat! 

Safety first! Chin straps are a must-have for keeping your hardhat securely in place. Say goodbye to worrying about falling off during a fall or impact. 

But what about your face and eyes? Find compatible safety glasses and face shields that can be easily attached to your hardhat, providing an extra layer of protection against flying debris and other hazards. See clearly and stay safe 

Working in low-light environments? No problem. Attach lights to your hardhat and enjoy improved visibility and enhanced safety. Shine bright and work with confidence, even in the darkest of corners. 

Last but not least, we’ve got your respiratory health covered too. Find respirators that are compatible with your hardhat, providing essential protection against airborne contaminants and hazardous fumes. Breathe easy and stay safe on the job! 

Remember, when choosing your hardhat accessories, make sure they’re compatible with your specific hardhat. Hard hats and accessories are not always the most stylish but safety always comes first, so choose wisely and stay protected at all times! 

Now that you’re armed with all this knowledge, go forth and accessorize your hardhat like a pro. Your head will thank you! 

To learn more about head protection basics, visit our related blog here and here

helmet on table with city background, protection and under construction building concept

Protect Your Brain: A Basic Guide to Head Protection (OSHA-Approved)  

by with No Comment Head Protection

(Free Stock photos by Vecteezy)

Why risk your noggin when you can keep it safe? Head protection should be at the top of your PPE priority list. After all, a head injury can be absolutely devastating, potentially causing severe trauma or even death.

According to OSHA, employers have a legal obligation to provide head protection in the workplace whenever employees are at risk of encountering falling objects, falls, bumped noggins, or electrical hazards.

In this regard, OSHA and ANSI are hand in glove. Head protection must comply with several ANSI standards as required by OSHA.

So, who needs head protection? Basically, anyone who might encounter: (1)

  • Falling objects from above
  • Fixed objects that could bonk their heads (think exposed pipes and beams)
  • Electrical hazards that could give their noggin a jolt
  • Common occupations where head protection is a must include construction workers, carpenters, electricians, linemen, plumbers, pipe fitters, loggers, welders, and more.

Now, let’s talk about the basic requirements for head protection. A good headgear should: (2)

  • Resist objects penetrating it like a champ
  • Absorb the shock of a blow impressively
  • Be water-resistant and slow burning (for those unexpected fire situations)
  • Come with crystal-clear instructions on how to adjust and replace the suspension and headband
  • And what must all head protection gear include? According to OSHA, it’s non-negotiable: (3)
  • Clear instructions for adjustment and replacement
  • A sturdy outer shell
  • A shock-absorbing lining with a headband and suspension straps that leave a comfortable gap of 2.54 to 3.18 centimeters between your head and the shell.

OSHA law demands compliance with these ANSI standards:

  • ANSI Z89.1-2009, the “American National Standard for Industrial Head Protection”
  • ANSI Z89.1-2003, the “American National Standard for Industrial Head Protection”
  • ANSI Z89.1-1997, the “American National Standard for Personnel Protection-Protective Headwear for Industrial Workers-Requirements”

Don’t compromise on your brain’s safety. Invest in proper head protection that meets OSHA and ANSI standards. Your future self will thank you!

Browse head protection.

To learn more about Hard Hat types, classes and usage, see our related blog post here.

Check out our guide to hardhat accessories here.

  1. https://www.osha.gov/laws-regs/regulations/standardnumber/1926/1926.100#:~:text=Employees%20working%20in%20areas%20where,be%20protected%20by%20protective%20helmets.
  2. https://blog.ansi.org/ansi-isea-z891-industrial-head-protection/#gref
  3. https://ohsonline.com/Articles/2014/09/01/Understanding-Head-Protection.aspx?Page=1