Fire

AR/FR Workwear: Burn Quick Facts

According to OSHA

  • Up to 445% of all burns occur at work
  • 40% of workplace burn fatalities result from fire or arcs

According to the 2020 Bureau of Labor Statistics

  • Electrical Incidents:
    • Non-Fatal Injuries: 2200
    • Fatalities: 126
  • Fires & Explosions:
    • Nonfatal Injuries: 1770
    • Fatalities: 71

According to the American Burn Association

  • Average cost of burn incident: $780,000
  • Average hospital stay: 54 days
  • People who receive burn treatment: 486,000

Types of Burns

1st Degree Burns

  • Affects: 1st layer of skin
  • Color: Red and Dry
  • Blisters: No
  • Pain: Minimal/Mild
  • Example: Mild Sunburn

2nd Degree Burns

  • Affects: 1st & 2nd Layer
  • Color: Red and dry
  • Blisters: Yes
  • Pain: Moderate
  • Example: Contact with boiling water

3rd Degree Burns

  • Affects: All layers + fat tissue
  • Color: White & Blackened
  • Blisters: Yes
  • Pain: Severe + Numb
  • Example: Low-Med fire contact

4th Degree Burns

  • Affects: All layers, fat tissue, tendon, nerve, muscle, bone
  • Color: Charred & bone exposure
  • Blisters: No
  • Pain: Severe + Numb
  • Example: High voltage arc flash

Arc-Rated and Flame-Resistant Clothing have been manufactured or treated to mitigate burn risks from thermal incidents. If a worker is not wearing AR/FR rated clothing, there is additional risk from the melting of the garment. This increases the degree of the burn and can result in additional internal injuries.

INDUSTRIES REQUIRING AR/FR

  • Oil and Gas
  • Electric Power Utilities
  • Mining
  • Paper & Pulp
  • Food Processing
  • Paint
  • Energized Electrical Equipment

Browse our Arc Rated and Flame Resistant Clothing.

Fire Fighter

AR vs FR Clothing

FLAME RESISTANCE

Made from engineered fibers that inherently resist ignition or self extinguish once source of flame is removed and inhibit fire spread. Can be washed as many times as needed, and it does not compromise FR properties. Examples: Dupont Nomex, Dual Hazard and Modacrylic

FIRE RETARDANT

Made from fabrics that are flammable and treated with flame-retardant chemicals that make it flame resistant. Flame resistant materials may also be treated to increase protection. The flame-retardant properties may diminish over time. On the tag, you will see max number of washes before it is no longer flame-retardant. Typically more cost effective. Examples: Westex Indura and Ultrasoft

ARC-RATED

Arc rated clothing measure the insulation of FR fabrics, designed to protect from the intense heat AND energy from arc flashes. Arc ratings determine how much energy the fabric can block before it can cause 2nd degree burns to the wearer. AR clothing is required when employees are near or working on exposed live parts greater than 600v.

All arc-rated clothing are flame resistant, but not all FR clothing is arc-rated.

PRIMARY FR

Protective clothing that is engineered for the primary purpose of providing protection against flame and thermal hazards.

SECONDARY FR

Protective clothing that is designed to be worn with FR clothing without negatively impacting the FR protective levels of the primary clothing. It has basic FR protection and does not ignite and continue to burn once source of flame is removed. However, It should NOT be worn next to skin, rather should be layered over proper FR clothing. Essential for multi-hazard environments.

Learn more about the dangers of burn hazards here.

Browse our Arc Rated and Flame Resistant Clothing.

Learn the difference between Arc Flashes, Arc Blasts, Flash Fire and Combustible Dust.

Arc flash

AR/FR Workwear: Arc Flash vs Flash Fire vs Combustible Dust

ARC FLASH/ARC BLAST

Arc flashes occur when an electric current passes through air between underground and grounded conductors, causing temperatures reaching up to 35000° F. Arc Blasts are waves of pressure that can reach up to 2100 PSI, enough to throw a full grown human and heavy equipment to the ground. Both are serious electrical hazards that can cause serious injuries and fatalities

Arc Flash Prone Industries:

  • Electricians
  • Electrical Engineers
  • Maintenance Techs
  • HVAC Technicians
  • Facility Managers
  • Utilities
  • Electrical Contractors
  • Linemen
  • Inspectors
  • Equipment Installers

FLASH FIRE

Short duration fires, 3 sec. or less, that can spread rapidly through a diffuse fuel, such as gas or the vapor of an ignitable liquid, without producing damaging pressure and reach up to 1900° F. They are characterized by high temperature, short duration and rapidly spreading. Flash Fires can cause severe burns, injuries, and fatalities.

Flash Fire Prone Industries:

  • Oil and Gas Industry
  • Chemical Manufacturing
  • Fossil Fuel Power Generation
  • Plastics Manufacturing
  • Tobacco Manufacturing
  • Pesticides Manufacturing

COMBUSTIBLE DUST

Fine particles (fabric, wood, metals, plastics, chemicals, food products) that can cause fire / explosion when suspended in air. These particles form a dust cloud, and if exposed to a spark or heat, and can ignite and explode. This often occurs during material processing, handling, or storage.

Combustible Dust Prone Industries:

  • Textile Mills
  • Apparel Manufacturing
  • Lumber Mills
  • Paper/Pulp Manufacturing
  • Wood Products Manufacturing
  • Grain Mills
  • Food Processing
  • Machinery Manufacturing
  • Rubber and Plastics
  • Manufacturing
  • Fabricated Metal
  • Product Manufacturing

Learn more about the dangers of burn hazards here.

Learn the difference between types of AR/FR clothing.

Browse our Arc Rated and Flame Resistant Clothing.

ELECTRICIAN

AR/FR Workwear: FR Workwear

In industries with potential hazards like heat, fire, electricity, or explosives (think construction, oil and gas, firefighting), workers need protection. That’s where flame-resistant (FR) and fire-retardant (FR) clothing come in. These garments are a form of personal protective equipment (PPE) designed to keep workers safe. 

But it’s not just a suggestion – in certain industries and under certain conditions, providing and caring for FR workwear is a strict requirement from the Occupational Safety and Health Administration (OSHA). They demand that workers in specific situations wear clothing that resists burning when exposed to electric arcs and flames. And employers have to foot the bill for providing this lifesaving gear. Employers must do so when:  

  1. The employee is exposed to contact with energized circuit parts operating at more than 600 volts; 
  2. An electric arc could ignite flammable material in the work area that, in turn, could ignite the employee’s clothing; 
  3. Molten metal or electric arcs from faulted conductors in the work area could ignite the employee’s clothing, or 
  4. The incident heat energy estimate exceeds 2.0 cal/cm2 (p. 390). 

But it’s not enough to just have the right clothing – upkeep is vital too. According to OSHA, Employers are responsible for making sure FR garments are properly cleaned and maintained so they don’t lose their protective ability. 

So what exactly is FR clothing? Well, it’s clothing that stops burning as soon as the flame or electric arc is removed. It won’t melt immediately either, which helps prevent burns from residual heat transfer. There are two types: flame-resistant materials, which naturally resist flames and heat, and fire-retardant materials, which have been treated to become flame-resistant. Both offer sufficient protection. 

  • To ensure FR clothing works effectively, OSHA provides some guidelines: 
  • Choose clothing based on the worst-case exposure for the task. 
  • Make sure it fits well and provides comfort. 
  • Roll down and secure sleeve cuffs. 
  • Fully fasten all garments, including outerwear. 
  • Keep clothing free of flammable substances like oil or grease. 
  • Wear appropriate protective coverings for the neck, face, eyes, head, hands, and feet. 
  • All outerwear must be flame-resistant to maintain protection. 
  • Undergarments beneath the outerwear should either be FR or made of 100% natural fibers. 

Now, let’s talk about measuring the protectiveness of your FR clothing – the Arc Rating or Arc Thermal Protective Value. This rating tells you how much heat the fabric blocks when exposed to an electric arc. The higher the arc rating, the more protection you get against severe risks. And it’s measured against the Hazard/Risk Category (HRC) scale, with 1 being the lowest risk and 4 being the highest risk. The minimum arc rating for HRC1 is 4, HRC2 is 8, HRC3 is 25, and HRC4 is 40. 

Here’s a pro tip: Wearing multiple layers of arc-rated clothing will give you even more protection. Some workers swear by wearing 3-4 layers for maximum safety. 

It’s important to note that not all FR clothing is arc rated. To guarantee protection, invest in ARC rated clothing that meets the standards. Also, remember, FR clothing is not fire-proof. If exposed to extreme hazards or for extended periods, the fabric can still heat up or burn, causing serious injury. Avoid synthetic garments underneath FR clothing and remove yourself from hazards as quickly as possible. 

Lastly, keep in mind that FR clothing doesn’t protect against explosive forces or other hazards professionals may face at work. Proper hazard assessment, acquiring all necessary PPE and making sure all PPE functions correctly when used together is essential for complete protection. Your safety matters, so take the time and effort to protect yourself on the job. 

Learn more about the dangers of burn hazards here and browse our Arc Rated and Flame Resistant Clothing.

Read more about protective workwear like HI-VIZ and COVERALLS.

Are you more of a visual learner? Watch our expert led webinar on FR Workwear HERE.

  1. HTTPS://WWW.FROUTLET.COM/BLOG/AN-OVERVIEW-OF-OSHAS-FR-CLOTHING-STANDARDS 
  2. HTTPS://AMERISAFEGROUP.COM/A-BRIEF-OVERVIEW-OF-FLAME-RESISTANT-CLOTHING-STANDARDS-AND-PRACTICES/ 
  3. HTTPS://TYNDALEUSA.COM/FR-SAFETY-RESOURCES/TECHNICAL-LIBRARY/FREQUENTLY-ASKED-QUESTIONS/FLAME-RESISTANT-CLOTHING-BASICS-FAQS/#:~:TEXT=FLAME%20RESISTANT%20CLOTHING%20STOPS%20BURNING,AGAINST%20THE%20SKIN%20%E2%80%93%20IS%20REMOVED 
  4. HTTPS://WWW.POWERMAG.COM/FLAME-RESISTANT-CLOTHING-EVERYTHING-YOU-NEED-TO-KNOW/